Model TJH1200B Five-Axis CO2 CNC Tower Base Welding Robot Single-Line Welding

Model TJH1200B Five-Axis CO2 CNC Tower Base Welding Robot Single-Line Welding

Product Introduction:

This equipment is mainly used for welding the base of the tower. Apart from the reinforcement plates, it can complete the welding of 11 main weld seams of the main body, 1 cleaning seam weld, and the welding of the sealing head corner.

Main Parameters:

Product Features:

1. The system delivers positioning repeatability of up to ±0.05 mm or better, ensuring exceptional consistency and precision throughout repetitive production cycles.

2. Path tracking and positioning accuracy are maintained within a tolerance range of ±0.1 mm, providing reliable weld placement and superior dimensional control.

3. The arc welding robot features an optimized mechanical architecture designed to provide outstanding structural rigidity, operational stability, and long-term reliability. Its robust construction is ideally suited for continuous industrial manufacturing and high-duty-cycle production environments.

4. The effective operating envelope accommodates standard welding workpieces across a wide range of dimensions, with a maximum reach of 1,500 mm, ensuring excellent versatility for diverse fabrication requirements.

5. Workpieces are secured on dedicated positioning fixtures, while the welding torch is mounted on an independent robotic support system. During welding operations, both the positioner and robotic manipulator perform coordinated synchronized movements. Integrated machine vision inspection technology and laser seam tracking systems enable automatic weld path generation without manual programming. The system is capable of delivering high-precision welding on complex geometries and irregularly shaped components while maintaining simple operation and minimal operator training requirements.

1. Welding System: The system is equipped with premium-grade Aotai welding power supplies, supporting MIG, MAG, TIG, and various other welding processes to accommodate horizontal, vertical, circumferential, and longitudinal welding applications. Adjustable welding current and voltage parameters allow the equipment to satisfy a wide range of material specifications and thickness requirements while ensuring excellent arc stability and superior weld quality. Operators can accurately optimize welding parameters according to specific materials and production requirements.

High-performance Apollo welding torches are integrated with complete auxiliary equipment, including wire feeding systems, contact tips, and related consumables. This configuration ensures stable welding performance, enhanced productivity, and consistent weld quality during continuous operation.

2. Intelligent Recognition and Data Conversion: The system incorporates advanced intelligent recognition and data conversion technology. It can automatically identify critical welding information—including weld locations, groove configurations, and joint characteristics—from engineering drawings and process documentation. The extracted data is automatically converted into executable robotic welding programs within approximately 30 seconds. Multiple data transfer methods, including Ethernet communication and USB connectivity, are supported for rapid and convenient file import.

3. Control System

① Control Method: The system utilizes advanced digital control technology to achieve precise trajectory control and flexible adjustment of welding parameters, ensuring consistent welding quality and process stability.

② Programming Method::Vision-guided programming functionality is supported, enabling simplified operation through an intuitive user interface. This significantly reduces programming time while providing precise control for complex welding applications and intricate component geometries.

③ Communication Interface: Standard communication ports are reserved for seamless integration with peripheral equipment and factory automation systems, facilitating efficient incorporation into automated production lines and smart manufacturing environments.

4. Positioner Support Structure: The positioner base is engineered with high-strength structural construction and exceptional rigidity to effectively withstand mechanical loads and vibration generated during robotic movement and workpiece clamping. This robust design ensures stable robotic operation and consistent welding accuracy. Additionally, the optimized structure simplifies installation, commissioning, maintenance, and servicing while fully preserving the robot's operating range and functional performance.

5. Safety Protection System: The complete system complies with IP54 protection standards or higher, providing reliable protection against dust, moisture, and other challenging industrial environmental conditions. This ensures safe and dependable operation in demanding manufacturing facilities.

6. Welding Data Import Capability: The platform supports multiple welding parameter import methods, including CAD drawing import, vision-based scanning acquisition, and direct parameter input. Welding procedures and process specifications can be generated without extensive manual programming. Featuring intuitive operation and simplified setup procedures, the system offers exceptional practicality and adaptability for a wide variety of industrial welding applications.

7. Workpiece Welding System Description: This dedicated robotic arc welding system integrates a high-performance six-axis industrial robot, enabling the welding torch to access workpieces from multiple orientations and complex spatial positions. The system is suitable for a wide range of welding applications and intricate weld geometries, including three-dimensional curved welds, multi-angle joints, and customized irregular weld seams. Its advanced motion control capabilities ensure outstanding welding accuracy, repeatability, and productivity across diverse manufacturing requirements.

This automatic welding workstation is tailor-engineered for fabrication welding of power transmission tower foundations and acts as key process equipment securing structural solidity and wholeness of tower base assemblies. Beyond stiffener panel welding tasks, the system is capable of completing full-circumference welding across eleven primary structural weld joints on tower base main frames together with single-run root pass welding to realize consistent and full-depth weld penetration. Furthermore, it delivers efficient, high-quality joining for end cap assemblies and corner joint structures to secure stable and qualified welding performance on all vital connecting sections. Leveraging automated intelligent welding processing, the equipment optimizes assembly alignment precision, stabilizes weld consistency and upgrades integral structural rigidity, rendering it ideally suited for mass standardized manufacturing and prototype trial production of transmission tower foundations, as substantiated by the appended technical demonstration drawings.