Fully Automated CNC Punching Marking And Shearing Line For Angles Production

Fully Automated CNC Punching Marking And Shearing Line For Angles Production

Product Introduction:

The CNC Angle Line Machine is a high-performance, fully automated CNC processing system specifically developed for the marking, punching, drilling, shearing, and cutting of angle steel sections. It is widely utilized in the fabrication of power transmission towers, telecommunication towers, steel structures, bridge construction, and various metal fabrication industries. By replacing conventional manual processing methods, the machine delivers highly efficient, accurate, and standardized production, making it an ideal solution for large-volume angle steel manufacturing.

1. Powered by independently developed proprietary control software, the system supports one-touch operation for rapid startup and standby shutdown. It eliminates the need for axis homing after power recovery, enabling uninterrupted continuous production and significantly improving overall manufacturing efficiency.
2. In addition to supporting DXF file formats, the machine offers full compatibility with TEKLA software, allowing seamless data exchange and satisfying a wide variety of customized production and engineering requirements.
3. The integrated processing line performs marking, punching, and cutting operations automatically within a single clamping cycle, minimizing handling time while maximizing machining precision and production efficiency.

Product Parameters:

Product Features:

1. CNC Feeding Carriage
The CNC feeding carriage is composed of a servo-controlled transfer carriage, hydraulic clamping system, clamping cylinder, oscillating cylinder, servo drive motor, and related transmission components. During operation, the carriage moves along two high-precision linear guide rails installed on the feeding conveyor, delivering outstanding positioning accuracy, smooth and stable motion, reduced operating noise, and reliable material feeding performance throughout the machining process.

2. Feeding Conveyor
The feeding conveyor adopts an integrated heavy-duty steel base with a welded-free structural design, providing excellent mechanical rigidity and strong load-bearing capacity. High-quality branded bearings are installed as standard, and the conveyor rollers are manufactured for superior strength and extended durability. The optimized structural design ensures continuous, stable, and reliable transportation of angle steel into the processing area.

3. Horizontal Material Transfer Table
The horizontal transfer table is driven by a geared motor through a precision sprocket-and-chain transmission system, ensuring smooth, accurate, and low-noise movement of angle steel. This configuration maintains stable workpiece positioning and reliable material transfer performance during the entire feeding process.

4. Marking Station
The marking unit consists of a high-rigidity support frame, movable worktable, hydraulic marking head, and four-position hydraulic cylinder mechanism. Controlled by the CNC system, it performs accurate and repeatable marking operations according to programmed coordinates and engineering drawings, producing clear, consistent, and durable identification marks on workpieces.

5. Punching Station
The punching unit is equipped with three punching positions on each side, allowing installation of punches with different diameters. Each punching position is controlled by an independent die-selection cylinder, enabling automatic tool switching and supporting various hole patterns and punching requirements on both legs of the angle steel profile.

6. Shearing Unit
The cutting module utilizes a heavy-duty single-blade shearing mechanism designed for processing both angle steel and channel steel materials. For flat steel applications, the system supports both straight cutting and curved arc shearing operations, providing enhanced processing flexibility to meet diverse manufacturing requirements.

7. Outfeed Conveyor
The discharge conveyor consists of conveying rollers, support rollers, and optional single-side or double-side pneumatic turnover mechanisms. Through intelligent control, completed workpieces can be automatically transferred and discharged to either side of the production line, improving material handling efficiency and enhancing production adaptability.

8. Hydraulic Power Unit
The hydraulic system is available with optional air-cooling or water-cooling configurations to maintain optimal hydraulic oil temperature during continuous operation. This advanced cooling design effectively prevents overheating, improves hydraulic system stability, extends component service life, and ensures reliable long-term production performance.

The finished workpieces are manufactured in accordance with the standard specifications and processing requirements of the angle steel tower industry. These representative samples clearly demonstrate the machine's superior machining accuracy, outstanding processing quality, and excellent manufacturing workmanship, providing customers with a practical reference for evaluating overall equipment performance.

This dedicated CNC processing equipment is engineered for high-precision punching and fixed-length cutting of angle steel, with all feeding and positioning movements controlled by high-performance servo motors. It is widely employed in industries such as communication tower fabrication, photovoltaic mounting systems, warehouse storage systems, grain silo manufacturing, construction scaffolding, and automotive component production, providing an efficient, accurate, and reliable solution for modern angle steel processing.