H-Shaped Steel Column Use Cantilever-Type Intelligent Welding Workstation For Robotic Automated Weld

H-Shaped Steel Column Use Cantilever-Type Intelligent Welding Workstation For Robotic Automated Weld

Equipment Features:

The cantilever-type intelligent welding workstation is mainly used for robotic automated welding of various steel structure fillet welds. The workstation meets the fillet welding requirements for H-shaped steel structures, diaphragm plates, machinery equipment base structural welds, and other fillet weld applications.

The floor track position is installed according to workshop layout and production process. Weld types include: flat horizontal fillet welds, flat polygonal fillet welds, vertical fillet welds, and comer welding(excluding multi-pass welding).

Steel structure products include: H-shaped steel columns, roof beams, crane beams (runway beams), machinery equipment base structural welds,and other relatively open steel structure products.

Workstation Layout:

Workstation Function overview

The workstation design drawings have undergone repeated verification and simulation design. under the condition of reliable structural strength and convenient assembly/maintenance, ensuring the aesthetic appearance.

All purchased components for the workstation equipment are supplied by renowned manufacturers in the industry (see configuration list for details). The quality of all machined parts undergoes strict inspection, meeting strength requirements with superior performance and smooth operation.

All workstation equipment components, instruments, and complete drawing documentation use GB (National standard) measurement units. The design, manufacturing, and materials of all instruments and components comply with ISO and IEC standards or equivalent standards.

Workstation components are manufactured using high-quality materials. selected mechanical and electrical elements are premium, proven, and reliable series products.

The robot is equipped with front collision sensors that enable immediate shutdown protection upon impact. An automatic torch cleaning/welding wire cutting system can be configured as required.

The workstation features intelligent welding functions including:

Parametric modeling,3D digital model-driven operation, Intelligent welding path planning, Laser vision sensor path correction through imaging, Deviation limit alarms

Automatic welding program creation through parameter/process library matching

Torch cleaning station Feature

ECO-Friendly oil Management - Enclosed oils praying chamber -Waste oil recovery system (environmentally compliant

Special nozzle design ensures spatter caused uniform coating

There is a sensor placed in pneumatic clamping nozzle

The smart sensor can detects when the motor reaches the bottom, Make sure torch can not removal during cleaning to reduce gun collision accidents

Single-command activation motor rise to achieve cleaning torch actions(reduces robot I/O wiring)

Multi-function reamer cleans reach to contact tip base

Fully self-developed: core algorithms entirely developed in-house, with no reliance on external suppliers

Teaching-free programming: welding posture, positioning posture, and air-cut paths are all calculated by the software

Seam tracking system: combines feed forward and feedback to achieve higher welding accuracy