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Non-Pressure Beam Dual-Drive Dual-Powerhead Edge Milling Machine 100-1500mm/Min Milling Speed
| MOQ: | 1 set |
| Price: | Negotiation |
| Standard Packaging: | Wooden case |
| Delivery Period: | 60 days |
| Payment Method: | L/C, T/T |
| Supply Capacity: | 200 sets/year |
Non-pressure beam edge milling machine
,Dual-drive CNC milling machine
,High-speed plate punching machine
Non-Pressure Beam Dual-Drive Dual-Powerhead Edge Milling Machine 100-1500mm/Min Milling Speed
Product Introduction:
Developed and produced autonomously by our enterprise, the XB Series Non-Beam Edge Milling Machine stands as an advanced, high-efficiency proprietary machining unit. It is the exclusive product granted national utility model patent certification by China’s National Intellectual Property Administration.
This machine finds extensive utilization in the production sectors covering pressure vessels, boilers, shipbuilding works, heavy-duty formworks, general machinery fabrication, steel structure projects, power generation and chemical engineering. It achieves outstanding processing results in face milling of special alloy sheets and new-type engineering materials, alongside pre-weld edge profiling for various steel plates.
Equipment Composition:
The equipment mainly consists of the following parts: (1) machine bed, (2) worktable (with electromagnetic chuck), (3) guide rail, (4) lifting column, (5) milling power head, (6) power trolley, (7) milling cutter head, (8) electrical control box, (9) lubrication device, (10) conductive device, (11) protective device, (12) positioning device, (13) material support device, (14) paint, (15) cutting tool cutter head.
Specifications:
| NO | Items | Parameter Value | Unit | Remarks |
| 1 | Effective milling length | 3000 | mm | Dual power heads simultaneously cut in the same direction in one pass, achieving an effective cut of 3000 mm. |
| 2 | Machining plate thickness | 5-300 | mm | |
| Machining plate width | 100 | mm |
Sheet width not less than 100 mm. |
|
| 3 | Milling angle |
0-85, -45-0 |
º |
Front bevel angle: 0～85° Back bevel angle: 0～-45° |
| 4 | Rapid traverse speed | 2500 | mm/min | |
| 5 | Milling speed | 100-1500 | mm/min | Based on material and depth of cut |
| 6 | Maximum horizontal milling stroke | ≥300mm | ||
| 7 | Maximum vertical milling stroke | ≥500mm | ||
| 8 | Machining surface roughness | Ra3.2-12.5 | Based on walking speed | |
| 9 | Bed guideway straightness | ≤0.40mm/3000 | Single-sided | |
| 11 | Milling power head speed | 960 | r/min | DLT-2 oil-free planetary type, simple and practical |
| 13 | Milling cutter diameter | 125 | mm | Universal 160 |
| 14 | Number of electro-permanent magnet chucks (chuck size 400x220) | 6 | Set | Manufactured by a professional manufacturer, not made in-house by our company |
| 15 | Electro-permanent magnet chuck suction power | 3 | T | |
| 16 | Manual material stop device | 4 | Set | Straightness 0.40mm/30000 |
| 17 | Main material support frame | 5 | Set | 1.2M/top surface with universal casters |
| 18 | Workbench height from ground | 900 | mm | Mounting pad height 50mm |
| 19 | Workbench width | 520 | mm | Vertical worktable width |
| 20 | Effective clamping length of workbench | 3000 | mm | Total workbench length: 5500mm |
| 19 | Feed motor power | 1.5 | KW | Schneider Electric frequency converter |
| 20 | Milling motor power | 7.5 | KW | Variable frequency speed control. Schneider Electric frequency converter. |
| 21 | Lifting motor power | 0.75 | KW | |
| 22 | Lubricating oil pump motor power | 100 | W | |
| 23 | Equipment dimensions | Length 5500mm × 2700mm (including support frame) × Height 2100mm | ||
| 24 | Power supply | Three-phase three-wire 380VAC (±15%), 50Hz (±1Hz) | ||
| 25 | Environmental conditions | -10℃ to -45℃, Relative humidity: 20%—95% | ||
| 26 | Machine tool idle noise | ＜85dB(A) | ||
| 27 | Altitude | ＜1500m | ||
Product Features:
1. Lubrication System: The machine is equipped with an automatic centralized lubrication unit. Mounted at the right rear section of the feeding assembly, the lubrication pump implements timing and quantitative automatic oil supply. Real-time on-demand lubrication for guideways is available amid operational runs, enabling efficient and expedited maintenance.
2. Current Collection Assembly: A robust four-core sliding contact cable dedicated to mobile travelling equipment is deployed for stable power transmission, featuring refined appearance and dependable operational performance.
3. Safety Protection Assembly: Flexible friction buffers are fitted at the fitting positions between moving components and guideways as secondary shielding, blocking metal scraps from infiltrating the inner cavity of sliding saddles to secure steady running. The electro-permanent magnetic chuck incorporates anti-power-failure magnetic retention protection, which sustains clamping force upon unexpected power cutoff to avoid workpiece ejection caused by spindle inertia and subsequent safety incidents. Travel limit bumpers are installed at both terminal ends of the machine, and interlock anti-collision electrical circuits are arranged between the two travelling carriages. Bellows guards are fitted along Y-axis and Z-axis guideways to shield rail surfaces against mechanical impact and abrasive chip erosion.
4. Positioning Mechanism: A manually operated stock stopper is mounted beside the workbench adjacent to the milling spindle. This fixture requires manual removal after workpiece calibration prior to commencing formal cutting cycles.
5. Workpiece Supporting Structure: Auxiliary support frames are arranged alongside the main workbench to sustain oversized blanks during loading. Polyurethane rollers are embedded on the top face to lower frictional resistance and facilitate precise workpiece feeding. Characterized by compact layout and user-friendly manipulation, each support frame is dimensioned at 1200×120×120×6 mm and fitted with three swivel castors. Five such support assemblies are arranged longitudinally along the full machine span.
6. Surface Coating Specification: Anti-corrosion primer is applied as base coat, topped with textured orange-peel finish paint. The main body adopts corporate standard factory shade GY09 Ice Grey, complemented by red and yellow highlight coatings on safety guarding sections for optimized visual presentation.
7. Cutting Tool & Cutter Head: Targeted for customer’s processing of Q460C high-tensile steel plates, heavy-duty 75° cutter heads ranging Φ125 mm to Φ160 mm are specified. Such design cuts down cutting contact area, suppresses cutting heat buildup and lessens carbide insert abrasion; the cutter head is compatible with YT and YW series cemented carbide inserts.
