|
Automotive Manufacturing Industry Beam Plate CNC Punching Line Commercial Vehicle Chassis Production
| MOQ: | 1 set |
| Price: | Negotiable |
| Standard Packaging: | Wooden case |
| Delivery Period: | 60 days |
| Payment Method: | L/C, T/T |
| Supply Capacity: | 200 sets/year |
Automotive Manufacturing Industry Beam Plate CNC Punching Line Commercial Vehicle Chassis Production
Application:
The Automobile Longitudinal Beam Flat Plate CNC Punching Production Line is a comprehensive system designed for the punching of flat longitudinal beams used in automotive frames. It is developed based on both domestic and international equipment of similar nature, taking into account the punching requirements of various car frames globally. This production line integrates the advantages of multiple products and is tailored to meet the diverse processing needs. It is engineered to provide a highly flexible solution for the production of different frame longitudinal beams, while ensuring stability and high efficiency in operation.
Structural composition:
This machine is mainly composed of automatic loading and unloading device, centering device for automatic compensation of variable-section plates, feeding device, punching unit, automatic waste output device, and hydraulic, electrical, and pneumatic systems.
Main technical parameters:
| Main parameters of processing longitudinal beams | |
| 1. Processing material data: | |
| Plate thickness mm | 4--9 |
| Material tensile strength (Mpa) | Max.750 |
| Workpiece length (mm) | 4000-12000 |
| Piece width (mm) | 250-600 |
| Workpiece camber (mm) | ≤7/12M |
| Workpiece roughness X(mm) | ≤8/1M≤20/12M |
| Workpiece roughness Y(mm) | ≤5mm |
| 2. Equipment performance parameters and main technical indicators table | |
| Nominal force | 120 tons |
| Machine stroke X | 12000mm |
| Machine stroke Y | 600mm |
| Feeding speed X | 50m/min |
| Feeding speed Y | 30m/min |
| Hole pitch accuracy X | ±0.25mm/200mm |
| ±0.35mm/400mm | |
| ±0.50mm/12000mm | |
| Hole pitch accuracy Y (mm) | ±0.3 |
| Diagonal accuracy of rectangular grouped holes | ±0.4 mm/300 mm |
| Modules | 25 |
| Max. machining aperture (mm) | Φ60 (within the nominal force range of the machine tool) |
| Number of molds | 1 set |
| The main technical parameters of the production line | |
| 1. Longitudinal beam clamping method | hydraulic clamp |
| 2. Main transmission mode | hydraulic transmission |
| 3. CNC system | Siemens 828D CNC system |
| 4. Number of control axes | 3 axes |
| 5. Thin operation panel with true color LCD ultra-thin display, Chinese and English switching display | |
| 6. Manual or automatic loading and unloading | (optional) |
| 7. Load capacity of trolley | 20 tons |
| 8. Machine power | 60KW |
| 9. Equipment footprint | length x width x height = 32m X 7.5m X 4m |
Product features:
1. The control system utilizes the SIEMENS 828D CNC system, with servo motor-driven feeding, ensuring high operational efficiency and maintaining consistent workpiece precision.
2. A servo-driven centering device is mounted on the feeding support roller, enabling the processing of plates with varying cross-sections, accommodating a drop range of 0-200mm.
3. A total of 25 molds with varying diameters can be installed, offering quick and convenient setup.
4. The plate loading, punching, and unloading processes are fully automated, significantly reducing manual labor and enhancing operational efficiency.
5. The system automatically outputs and collects waste material.
6. The automatic programming software is capable of directly importing graphics from AUTOCAD or .DXF files generated by other CAD software, enabling seamless and error-free generation of machine tool processing programs via an intuitive human-machine interface, thus saving time.
The exhibition showcases a carefully selected set of completed longitudinal beam samples produced by this production line, encompassing a range of specifications used in mining trucks and specialized vehicles. These samples effectively demonstrate the accuracy of hole positioning, the smoothness of punched edges, and the overall structural strength, enabling clients and inspectors to visually evaluate the machining capabilities of the equipment.
This machine is a dedicated piece of equipment engineered for punching operations on flat longitudinal beams within the automotive industry. It is primarily designed to process the main beams of trucks and specialized vehicles, ensuring accurate hole formation to meet the structural assembly demands of these heavy-duty, custom-designed automotive load-bearing components.
