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60KW Machine Power Truck Beam CNC Punching Machine Line 32m*7.5m*4m Equipment Footprint
| MOQ: | 1 set |
| Price: | Negotiable |
| Standard Packaging: | Wooden case |
| Delivery Period: | 60 days |
| Payment Method: | L/C, T/T |
| Supply Capacity: | 200 sets/year |
60KW Machine Power Truck Beam CNC Punching Machine Line 32m*7.5m*4m Equipment Footprint
Application:
Automobile longitudinal beam flat plate CNC punching production line is a complete production line for automobile flat longitudinal beam punching. It is based on similar foreign and domestic equipment, according to the punching needs of various car frames at home and abroad, and integrates various product advantages. developed products. This production line can perfectly meet the flexible processing requirements of various frame longitudinal beams, and has the characteristics of stability and high efficiency.
Main technical parameters:
| Main parameters of processing longitudinal beams | |
| 1. Processing material data: | |
| Plate thickness mm | 4--9 |
| Material tensile strength (Mpa) | Max.750 |
| Workpiece length (mm) | 4000-12000 |
| Piece width (mm) | 250-600 |
| Workpiece camber (mm) | ≤7/12M |
| Workpiece roughness X(mm) | ≤8/1M≤20/12M |
| Workpiece roughness Y(mm) | ≤5mm |
| 2. Equipment performance parameters and main technical indicators table | |
| Nominal force | 120 tons |
| Machine stroke X | 12000mm |
| Machine stroke Y | 600mm |
| Feeding speed X | 50m/min |
| Feeding speed Y | 30m/min |
| Hole pitch accuracy X | ±0.25mm/200mm |
| ±0.35mm/400mm | |
| ±0.50mm/12000mm | |
| Hole pitch accuracy Y (mm) | ±0.3 |
| Diagonal accuracy of rectangular grouped holes | ±0.4 mm/300 mm |
| Modules | 25 |
| Max. machining aperture (mm) | Φ60 (within the nominal force range of the machine tool) |
| Number of molds | 1 set |
| The main technical parameters of the production line | |
| 1. Longitudinal beam clamping method | hydraulic clamp |
| 2. Main transmission mode | hydraulic transmission |
| 3. CNC system | Siemens 828D CNC system |
| 4. Number of control axes | 3 axes |
| 5. Thin operation panel with true color LCD ultra-thin display, Chinese and English switching display | |
| 6. Manual or automatic loading and unloading | (optional) |
| 7. Load capacity of trolley | 20 tons |
| 8. Machine power | 60KW |
| 9. Equipment footprint | length x width x height = 32m X 7.5m X 4m |
Main features of the equipment:
1. Processing of longitudinal beam rectangular plate;
2. Control mode: manual, automatic;
3. Automatic loading and unloading;
4. Automatic discharge of waste;
5. One-way filter punching, high efficiency;
6. The mold is easy to disassemble and easy to maintain;
7. Perfect monitoring measures to ensure safety;
8. The automatic programming system is easy to operate and has complete functions;
1. Punching host: 1 set, punching force 120 tons
Main machine structure: The stamping main machine is composed of a base, a moving bed, a servo motor screw drive device, a mold system, a pressure unloading device, a stamping cylinder, a pneumatic and a lubricating device, etc.
The bed is a steel plate welded structure, and annealing heat treatment is used to eliminate stress; the slider is guided by a heavy-duty linear guide rail, which can withstand partial load force; the power cylinder drives the slider to stamp up and down, and the stamping stroke of the slider is adjustable, and the mold base can be lifted for easy replacement. mold;
The pressure and unloading device is separately placed on both sides of the moving bed, swings around the rotating shaft fixed on the bed, and resets with the reset cylinder. The pressure and unloading force is provided by the nitrogen cylinder, the sheet can be flattened, the stamping and mold ejection are reliable, the punching precision is high, and the life of the mold is improved;
Mold structure: the upper mold system is all installed at the bottom of the slider, the punch is installed in the upper mold base, the upper mold base is easy to disassemble, and the punch is equipped with a pushing device to prevent the waste from rebounding;
The stamping host is equipped with 25 dies, 5 dies with a diameter above 25mm, and 20 dies with a diameter below 25mm. Molds are distributed in-line, single row for large molds, double rows for small molds, simple mold manufacturing, easy for users to purchase and process;
Stamping principle: Each punch corresponds to a block and the cylinder that pushes and pulls the block. When the block above the selected mold enters, the punch cannot move up and down in the die hole, but can only break through the sheet; The other punches can move up and return relative to the slider in the die hole after touching the sheet, without punching the sheet.
2. Waste conveyor: 1 set
Scrap is automatically conveyed to the scrap bin by a magnetic scrap conveyor.
3. Host hydraulic system: 1 set
The hydraulic system adopts high and low pressure energy-saving standard system to ensure the working efficiency and stability of the equipment. The hydraulic system is arranged behind the host of the production line.
The hydraulic system consists of electronic cards, hydraulic stations and other auxiliary units.
The hydraulic system consists of a hydraulic station and other auxiliary units;
The hydraulic station is composed of motor, hydraulic pump, oil filter, temperature display device, accumulator device, etc.;
The hydraulic pipeline is supported by brackets to ensure stable operation and convenient maintenance of the equipment;
With system overload alarm safety protection and automatic recovery function;
The system is easy to maintain, generally only need to do daily maintenance and replace the filter element in time;
All pipelines are arranged neatly and beautifully, and the convenience of maintenance is fully considered;
4. Control system: German Siemens 828D
Germany's Siemens 828D maximizes punching efficiency, making the operation, programming, and maintenance of the punching machine simpler and easier than punching machines of other systems. In addition to the common functions of the general system, there are the following exclusive functions:
1) Program storage function: the program storage capacity is large, and another memory card is used to store the program, and the used program is automatically stored;
2) Strong diagnostic function: the status of input/output signals, faults and alarms, servo operation and PLC ladder diagram can all be displayed on the display, making maintenance more convenient;
3) Convenient data input/output: the program input/output can be communicated with the computer through the communication port, and the program can also be read and written through the memory card;
4) Multi-stage setting function: set the speed, gain and time constant of the servo according to the length of the positioning distance to make the operation more stable;
5) Other functions: Chinese and English switching display, speed setting, origin compensation, multi-point compensation, reverse compensation, pitch compensation, soft limit setting, various perfect monitoring and alarming. Processing counting or processing quantity setting function;
The exhibition presents a carefully curated collection of completed longitudinal beam samples produced by this manufacturing line, featuring a variety of specifications tailored for mining trucks and specialized vehicles. These samples effectively highlight the precision of hole alignment, the high-quality edge punching, and the overall structural integrity, allowing clients and inspectors to assess the machining capabilities of the equipment directly.
This machine is a specialized piece of equipment developed for punching operations on flat longitudinal beams within the automotive sector. It is specifically engineered to process the main beams of trucks and specialized vehicles, ensuring accurate hole formation to meet the structural assembly requirements of these heavy-duty, custom-designed automotive load-bearing components.
