Precision CNC Angle Punching Marking And Shearing Line For Telecom Towers

Precision CNC Angle Punching Marking And Shearing Line For Telecom Towers

Product Introduction:

The CNC Angle Line Machine is a high-performance, fully automated CNC processing system specifically developed for the marking, punching, drilling, shearing, and cutting of angle steel sections. It is widely utilized in the fabrication of power transmission towers, telecommunication towers, steel structures, bridge construction, and various metal fabrication industries. By replacing conventional manual processing methods, the machine delivers highly efficient, accurate, and standardized production, making it an ideal solution for large-volume angle steel manufacturing.

1. Powered by independently developed proprietary control software, the system supports one-touch operation for rapid startup and standby shutdown. It eliminates the need for axis homing after power recovery, enabling uninterrupted continuous production and significantly improving overall manufacturing efficiency.
2. In addition to supporting DXF file formats, the machine offers full compatibility with TEKLA software, allowing seamless data exchange and satisfying a wide variety of customized production and engineering requirements.
3. The integrated processing line performs marking, punching, and cutting operations automatically within a single clamping cycle, minimizing handling time while maximizing machining precision and production efficiency.

Product Parameters:

Product Features:

1. CNC Feeding Carriage
The CNC feeding carriage comprises a servo-driven transfer carriage, hydraulic clamping mechanism, clamping cylinder, swing cylinder, servo motor, and associated transmission components. During operation, the carriage travels along dual high-precision linear guideways mounted on the feeding conveyor, ensuring exceptional positioning accuracy, smooth and stable movement, low operating noise, and reliable material feeding performance.

2. Feeding Conveyor
The feeding conveyor is built on an integrally manufactured heavy-duty steel base with a non-welded structural configuration, providing outstanding rigidity and load-bearing capability. Premium-brand bearings are installed as standard, while the conveyor rollers are designed for high strength and extended service life. Its optimized construction enables smooth, continuous, and dependable transportation of angle steel into the machining area.

3. Horizontal Material Transfer Table
The horizontal transfer table is driven by a geared motor through a sprocket-and-chain transmission mechanism, ensuring accurate, stable, and low-noise movement of angle steel while maintaining reliable workpiece positioning throughout the feeding operation.

4. Marking Station
The marking station consists of a rigid support structure, movable worktable, hydraulic marking head, and four-position hydraulic cylinder assembly. Controlled by the CNC system, it performs precise and repeatable marking based on programmed coordinates and engineering drawings, producing clear, uniform, and high-quality identification marks.

5. Punching Station
Each side of the punching unit is equipped with three punching stations capable of accommodating punches of various diameters. Every punching station is actuated by an independent die-selection cylinder, enabling automatic tool selection while supporting a wide range of hole patterns and punching configurations on both legs of the angle steel.

6. Shearing Unit
The shearing section incorporates a robust single-blade cutting mechanism suitable for processing both angle steel and channel steel. When machining flat steel, the unit supports both straight-line shearing and curved (arc) cutting operations, providing enhanced flexibility for a variety of manufacturing applications.

7. Outfeed Conveyor
The outfeed conveyor is composed of conveying rollers, support rollers, and optional single-side or dual-side pneumatic turnover cylinders. Through intelligent control, finished workpieces can be automatically discharged to either side of the production line, improving material handling efficiency and increasing operational flexibility.

8. Hydraulic Power Unit
The hydraulic power system is available with either air-cooled or water-cooled configurations to maintain a stable hydraulic oil temperature during continuous operation. This design effectively prevents system overheating, improves hydraulic reliability, prolongs component service life, and ensures stable, long-term production performance.

The finished workpieces are manufactured in accordance with the standard specifications and processing requirements of the angle steel tower industry. These representative samples clearly demonstrate the machine's superior machining accuracy, outstanding processing quality, and excellent manufacturing workmanship, providing customers with a practical reference for evaluating overall equipment performance.

This dedicated CNC processing equipment is engineered for high-precision punching and fixed-length cutting of angle steel, with all feeding and positioning movements controlled by high-performance servo motors. It is widely employed in industries such as communication tower fabrication, photovoltaic mounting systems, warehouse storage systems, grain silo manufacturing, construction scaffolding, and automotive component production, providing an efficient, accurate, and reliable solution for modern angle steel processing.